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Advanced Optics

For a growing number of high precision applications having to perform in demanding conditions, the need for high dimensional stability, increased accuracy and predictable performances raises the standards for the design of optical devices.

Separated applications exist to perform individual analyses for both optical and structural behaviors. However, such a design process leads to several manual data exchange iterations between the optical and structural numerical models in order to meet the requested performances.

Today, Oofelie for Advanced Optics constitutes an integrated software solution allowing a coupled analysis of these interactions in the same environment.

Advanced Optics

In this solution, to interact with ZEMAX, Oofelie was provided with the following capabilities:

  • Automated in-memory data exchanges with ZEMAX-EE
  • Expression of structural deformations in term of :
    • A linear combination of Zernike polynomials
    • As grid of points
  • Separation of the rigid body component
  • Automated modification of the optical problem
  • Automated retrieval of optical performance indicators

Key Features

Highlights
Design - Abilities

Optical and thermomechanical co-simulation analysis in:

  • Statics
  • Transient
Applications
Publications

Highlights

Industry Standard Designflow

Intuitive Left-to-Right Design Flow

modeler

Use the full CAD interface for parameterized modelling of your structures. Link into the mechanical design flow by importing and manipulating files from various vendors (STEP, IGES, ..).

Therefore, starting from the description of the optical system problem in ZEMAX, the geometry of optical components is exported to SAMCEF Field using standard CAD exchange formats where the surrounding support is built.

anal
In a second step, use the hierarchical UI to assign the different multi physical material properties to each component. Make use of a pre-defined material data base to increase your efficiency. The user can identify, on the geometrical model, surfaces for which the associated deformation will be exported to ZEMAX.
mesh
The third step is to define the mesh of your structure. Take the most accurate and efficient approach by using the full spectrum of mesh shapes (tetrahedron, pentahedron, hexahedron,...), mesh orders (linear, quadratic) and mesh generation (Delaunay-Voronoi, Frontal, ...) methods.
solver
In the Opto-thermomechanical domain, you solve for the statics & transient response of your parameterized system. Move from verification to design by linking to optimization scripts or to Boss quatro for parametric analyses, design of experiments, multidisciplinary optimization, sensitivity & statistic analysis.
results
After simulation, you will find the results in the solution tree of the hierarchical UI. The results can be 3D plots. Finally results are easily exported to other tools for further postprocessing. If available, optical performance indicators are displayed: the spot diagram; the wave front map; the merit function value.

Integrated design flow

Starting from the description of the optical system problem in ZEMAX, the geometry of optical components is exported to SAMCEF Field using standard CAD exchange formats. In SAMCEF Field, the surrounding support is built around these optical components and thermo-mechanical loads are applied to the system.

Before thermo-mechanical analysis, Oofelie performs a verification process of the sag of each node of the Finite Element mesh belonging to each optical surface. If the sag is not represented with a sufficient precision, Oofelie recomputes its value using the analytical equation of the surface provided by ZEMAX. Oofelie provides then the sag precision required by optical model tolerance. The parameters of the analytical equation are retrieved by an automated process based on Oofelie’s in-memory dialogue capabilities.

After the thermo-mechanical analysis, the updating process of an existing optical problem takes place: the initial definition of a given optical surface is modified with the definition of grid sag values or coefficients from decomposition in Zernike polynomials. These values are computed from the knowledge of the structural deformation induced on the optical surface by the thermo-mechanical loads. If the deformed configuration contains rigid body components (translation and/or rotation), those parameters are identified too and are also
introduced in the updated optical design. Again, with the help of its in-memory dialogue capabilities, Oofelie exchanges automatically information with ZEMAX which reduces human interventions during data transfer
between the two applications, thereby gaining productivity and reducing risk of loss of data integrity.

Deformations exchange at surface level

Structural deformations computed at the level of optical surfaces are automatically converted into information for ZEMAX. According to the working mode of ZEMAX and the type of surface selected, deformations can be converted into

  • In the sequential mode of ZEMAX:
    • Zenike Fringe Sag
    • Zernike Standard Sag (up to 231 polynomials)
    • Grid Sag
  • In the non-sequential mode of Zemax
    • Zernike Standard Sag

Active optics

Piezoactuation of a deformable mirror

To control the shape of deformable mirrors with piezoelectric actuators or electrostatic effects, the Oofelie for Advanced Optics is compatible with the piezoelectric and electrostatic capabilities of Oofelie Mutliphysics.

Applications

Bi-layer micro mirror (MOEMS)

This example illustrates a simulation of the opto-electro-thermo-mechanical actuation of a bi-layer micro-mirror. This mirror is composed of two layers made of materials with different thermal expansion coefficients. The extremity of an “arm” of the system is submitted to a given electric potential while the others have a null potential. Due to this difference of potential between the different extremities, a current appears through the system and causes heating by joule effect. Because the thermo-mechanical behavior of the two layers is different, a bending effect appears and it is possible to control the elevation of the device by modifying the applied voltage. The optical impact of mirror displacement is then obtained.

Unobscured Gregorian telescope

A support was generated around two mirrors that are defined in a ZEMAX provided design. The complete structure is cooled. The impact of the material used for the support of the two first mirrors (off-axis design) was analysed. In this particular case, a change from aluminium to titanium for the support reduces by a factor 4 the perturbation of the merit function value.

Parabolic reflector

The impact of the direction of a pressure load applied on the support of a parabolic reflector can be evaluated. The applied force at the support induces a tilt motion of the mirror. The identification of the rigid body motion parameters enables highlighting pure elastic deformations hidden by the magnitude of the rigid body motion.